In meat processing, marinator vacuum tumbler is a key equipment to improve the quality of meat products and speed up the efficiency of marination. However, some common problems may occur during long time operation, affecting the production progress and product quality. In this article, we will start from a practical point of view to help operators quickly identify and solve the common faults of industrial vacuum tumbler, and guarantee the stable operation of the production line.
Insufficient Vacuum Leads to Poor Pickling Effect
This is one of the most common problems, usually caused by the following reasons:
- Vacuum pump failure or insufficient lubrication;
- Vacuum piping leakage, loose joints;
- Aging or broken seals;
- Control system setting parameter error.
Solution: Firstly, check whether the vacuum pump of marinade vacuum tumbler is running normally and confirm whether the lubricant needs to be replaced; secondly, use soapy water to detect whether there is any leakage in the pipeline; if you find that the sealing ring is worn out, it should be replaced in time. It is recommended to check the vacuum system regularly to prolong the service life of the equipment.
The Roller Cannot Rotate Normally or Shakes Abnormally When Running
This situation is mostly caused by the following points:
- Motor or frequency converter failure;
- Uneven distribution of materials in the drum;
- The bearing is damaged or stuck;
- Loose or slippery belt.
Solution: Check whether the electrical parameters of the marinade vacuum tumbler motor and control system are abnormal, check whether the internal loading is too much or partial load, clean up the residue and adjust the belt tension in time.
The Control Panel Does Not Respond or Displays Error Code
If the control system does not respond, it may be due to poor power contact, short circuit of the line, or damage to the PLC control module. If there is an error code, accurate troubleshooting should be carried out according to the corresponding code content in the equipment manual.
Suggested Measures: Regularly check the control panel buttons and wiring connectors of industrial vacuum tumbler to ensure that they are clean and dry. If there is any problem with the control module, contact a professional technician or the manufacturer's after-sales service.
Abnormal Equipment Noise or Serious Heat Generation During Operation
Noisy operation of the marinade vacuum tumbler may be due to lack of oil in the transmission device, wear and tear of the bearings, or jamming of internal foreign objects. Serious heating should be concerned about whether the motor is overloaded, whether the ventilation system is blocked.
Suggested Measures: timely filling of lubricating oil, check whether the fan and ventilation holes are smooth, and replace the worn parts if necessary.
Through systematic troubleshooting of the above common faults, users can quickly locate the problem and ensure the efficient and stable operation of marinator vacuum tumbler. Lonkia insists on providing customers with reliable and durable equipment, and at the same time provides professional technical support to help users optimize the production process, improve the quality of meat products and processing efficiency. If you have any problems with your meat processing equipment or want to upgrade your existing equipment, please feel free to contact us.