Meat sausage stuffer plays a key role in meat processing, and its operation status directly affects product quality and production efficiency. However, long time use will inevitably encounter some problems and failures. This article will analyze the causes of failure and provide practical solutions to help you better maintain and use the equipment.
Air bubbles during filling process
During the filling process, if there are a lot of air bubbles in the sausage casings, it will affect the firmness of the meat sausage and even lead to unqualified production. The main reasons for this include:
Filling speed is too fast, resulting in air not being completely discharged
Sausage casings are not pre-treated, leading to poor adhesion
Sausage maker sausage stuffer exhaust system is not set correctly
Solution:
Control the filling speed: Avoid filling too fast resulting in air residue, you can reduce the filling speed appropriately so that the meat mixture can enter the enteric coating evenly.
Pre-treat the sausage casings: Soak the sausage casings before use to make them softer and reduce the possibility of air residue.
Adjust the exhaust device: Check the exhaust valve of the meat sausage stuffer to ensure that the exhaust system can effectively remove the air generated during the filling process.
Uneven or clogged meat filling
Uneven filling not only affects the appearance of the meat sausage, but may also lead to inconsistency in texture, which ultimately affects the quality of the product. The main reasons for uneven filling are:
Improper setting of operation parameters: Filling speed and pressure control are not reasonable, resulting in uneven distribution of meat filling.
Mechanical design defects or parts problems: Screw, mold design is unreasonable or serious loss, will affect the filling effect.
Insufficient liquidity of meat filling: Imbalance of water and fat ratio, making the meat filling sticky and uneven.
Solution:
Optimize the operation parameters: Adjust the filling speed and pressure of the meat sausage stuffer so that the meat filling can flow smoothly and evenly into the casing.
Check the mechanical structure: Check the screw and mold regularly to ensure reasonable design and precise coordination. If abnormalities are found, repair or replace them in time.
Improve the formula of meat filling: Reasonably allocate the proportion of water and fat to enhance the liquidity of meat filling and fundamentally improve the filling uniformity.
Excessive noise during machine operation
Excessive operating noise not only affects the working environment, but also may be a signal of abnormal operation inside the equipment. The main causes include:
Worn or loose parts: Long-term operation leads to increased friction between parts, triggering abnormal noises.
Improper installation or unstable foundation: Unevenly placed or poorly fixed equipment can cause vibration and increase noise.
Excessive mechanical clearance: excessive clearance between parts leads to collision sound during operation.
Solution:
Regular inspection of parts: Inspect and maintain key parts to ensure that fasteners are not loose, and replace parts that are badly worn if necessary.
Ensure that the equipment is installed horizontally: When installing the sausage stuffer machine, be sure to adjust it to a horizontal state to reduce the noise caused by vibration.
Use vibration-damping materials: Install vibration-damping pads at equipment foundations or fixtures to reduce vibration and noise levels during operation.
Summarize
Through the above analysis of common problems and solutions, we can see that the normal operation of the meat sausage stuffer can not be separated from a reasonable ratio of raw materials, regular equipment maintenance and scientific operation of parameter settings. Only for the problem to take appropriate measures to ensure that the equipment works efficiently and stably, so as to improve product quality and production efficiency. Hope that this article provides practical advice for the majority of users in the actual operation to provide effective help.